Remove debris from around engine and transmission. Blades should always be sharpened when they become dull and no longer provide a clean cut. You saved me from buying and installing an unnessacary clutch. Did you ever get this issue resolved??? Turns out, as everyone says, using a hose to clean your mower is a bad idea, well the actuator is not nearly as watertight as it looks. Not sure if this is the problem but i was told to never mow carrying the deck on the lift without stops in. Belts It's a good idea to check all of your Grasshopper's drive belts and deck drive belts before winter storage. In case you want to replace the linkage on your own, youve to take out the pin thats holding the linkage in place and remove the cable as well as the linkage. View Details. Yup, spreader bar or iMatch :thumbup1gif: Randy _____________________________________________________Be Safe! Got 2008 Bad Boy Manual out,and foud a part that was not used they had 1 washer on it it's uses 1/2"x 3 hex bolt with 1/2'x1/2' collar spacer.when I took it appart you could see that it had a gap between the Actuator and lift bar.Made a spacer for it and lube every thing up. Gently tap the filter by hand to remove dust and debris. Do not straighten bent blades or add weight to blade tips; this can affect airflow and diminish cut quality. Replaced switch and it still didn't work. . If the wiring does not reveal any problem and a clutch adjustment does not resolve it, it may be time to replace the clutch. The bad news it's about $625 for a new one. Ignition turn switch: You will need to use the ignition starter switch in order to turn your engine on. If your lawn tractor will not allow you to adjust the deck height, check the following parts: pins, cable, rod, brackets, and linkage. Could it be that seat switch acting up again only not letting PTO start? Phone (620) 345-8621 Fax (620) 345-2301 Price $7.00 Form 172217-090508 Printed in U.S.A. ; Page 2 Therefore, safety is of the utmost importance. Tired of charging the battery often and no time to work on the mower, I purchased a 1.5W solar trickle charger from Harbor Freight for $14 that I leave connected. The power lift actuator is over $600 from grasshopper, off 10 year old grasshopper needed one this spring. Always use OEM filters. Practice the utmost caution when steering to either side to execute a turn never attempt to steer steeply when on a slope. I have a 2305. NEVER preheat for more than 20 seconds. At first, you need to cool down your machine. I've changed the pot switch. Fortunately, most of these problems are fixable without you having to take your unit to a service center. Replace fuel filter, drain leftover fuel and refill with fresh fuel. Keep engine, mower deck and all other parts of the mower free from dirt and debris. Clean out the cooling fins and the fan. Im having the exact same issue on the same model and year. it was around $30 bucks to replace the button. Get Shipping Quotes Opens in a new tab. Change air filter only if worn, engine loses power or at specified maintenance intervals as determined by the engine manufacturer. Next, locate the bracket and deck adjustment assembly, and remove the bolt holding it in position. In most cases, contact with a granite marker jams the lift linkages. The PTO will turn on and the blades on the deck will turn. If fuel stabilizer was not added to the bulk fuel, then it is a good idea to add the proper amount directly into the fuel tank. $249.99. DudLee Brennfoerder, My pto clutch kicks in blades turn and they shut off does it need adjustments Sears ridwr5, Aug 14, 2019 by problems sense new, belt kept coming off, fuel tank had leak,deck Idler replaced.All under 25 hrs.Warranty cover it. I Needed a continuity checker to test and find this issue. After my tech at B&J Small Engines in Montgomery lubed it I doubt he could have hammered more atntin-sieze into the housing. new holland tc30 4x4, grasshopper 321D. A mower cover is available for all Grasshopper models (PN 420085) if the mower is stored in an area exposed to the elements. Look at the left side lower arm on your 3 pt hitch. Following is a list of cutting deck problems and possible solutions. However, with time, this cable can stretch or break down, which makes it challenging to control the decks position. Could this be caused by the deck belt being too loose or maybe the main belt being too . Do not over-grease. Removing the dome protecting the shaft will expose the parts that need to be cleaned. No Buyer's Premium. Any ideas on how to fix this? If the mower is washed, use low-pressure water only. Retighten the hex bolt once the proper deck adjustment is complete. You need to disconnect the spark plug if you want to avoid any unwanted accidents. 0 Items In Cart Total: $0.00 My Account; My Cart Consult all equipment service manuals for specific procedures, schedules and replacement parts lists. Sep 27, 2018 by In Closed position, discharge is released from the rear of the mower. Drive system loses power. Also check on here. Press the deck toward the center of the mower. How to take the deck off a front mount Grasshopper Mower Taking the deck off makes it easy to clean or change the blades and also to add attachmentsGive us a. Use low-pressure air to blow debris from the engine and transmission areas, and remove clippings and debris from electrical components. For even more detail and a visual step-by-step guide make sure to watch the MidMount video above. NOTE: Do not use compressed air to clean the pre-filter or pre-cleaner. VAT Status 20; fe . 3. When I engage PTO switch mower blades wont turn. A good cleaning and greasing and now it works as good as new. It has 160 Hrs, on it. As long as the engine is running it will stay up. The anti-skid surfaces must be replaced when they wear out or lose their friction. Ensure that the mounting platform is always kept clean and dry after you dismount the unit. Keep the battery charged to keep your Grasshopper ready all year long. TYM 60in Rotary Deck Side Discharge. Compressed air can tear the filter paper, increasing the potential for larger particles pass through the engine intake and cause major engine damage. If yours is junk, I'd tear it apart to see where it's breaking and decide how to proceed. To make it easier, the decks on Grasshopper mowers can be lifted to a vertical position, thus making the machine take up a lot less space in a garage or on a trailer. I have hard a weak battery before, and agree, the clutch didnt engage then. Thoroughly clean all accessible points and remove dried grass and dirt from crevices; a lightly oiled shop towel will help remove stubborn deposits. SPONSORED. See if it has slipped off the lower arm. 1.2 Hard To Clean. Your done. Nicole Vulcan has been a journalist since 1997, covering parenting and fitness for The Oregonian, careers for CareerAddict, and travel, gardening and fitness for Black Hills Woman and other publications. Remove the mower's air filter and check to see if it needs replacing. Apply for Financing Opens in a new tab. I know this is an old thread but I was able to repair my actuator on a 2008 lightning. Do not straighten bent blades or add weight to blade tips; bent or altered blades will affect airflow and diminish cut quality. Inspect nuts, bolts and linkage for snug fits. Thats because the mower deck makes sure the engine is protected from debris and grass blades. Check wiring harnesses and visible wiring for damaged casings and repair or replace if needed. Remove the cable and linkage together, then remove the cable from the linkage itself. grasshopper 721d parts. Step 3 - Remove the side discharge shield. Decided it was the switch. Spray the underside of the deck with water to clear any clippings or residue, then use a bristled brush to remove any stubborn deposits. Do not over-inflate. "Love the flexibility of the app to add everything in the home and garage. Unsave Save. Shop great deals on Grasshopper Lawn Mower Decks. Transmission fluid change intervals for Grasshopper mowers range from 300 to 1,000 hours with specially formulated CoolTemp Hydro-Max fluid. 1026R -- 60D mmm -- H120 Loader -- Curtis 150 Tiller -- DR 3 point Chipper -- Howse Middle Buster -- Brinly 16 Blade Disk -- Kodiak 5' Box Blade -- 12-42 lb. For plugs that are still in good condition, adding an ounce of motor oil to the cylinders and cranking the engine a few times will help keep cylinders lubricated during winter storage. Once youre done with the session, wait until all the mowers moving parts come to a complete stop after you turn off the engine before you begin to dismount. However, the PTO will not engage. Pull it downward, toward the front of the mower, until it rests on the metal above the mower's wheel. She's also a lifelong athlete and is pursuing certification as a personal trainer. Adjust or replace worn parts, if necessary. Stress fatigue.just like me lol. Engage the parking brake so that the mower cannot roll back and injure those working beneath it. 1. Anyone ever use a reel actuator if I remember right is for a massey head. Horsepower: 25 HP. NEVER preheat for more than 20 seconds. Back the actuator 1/2" prevailing torque nut off 1/16 of a turn. The rear PTO will raise and lower but the deck won't work. Check hydraulic hoses for leaks or signs of wear. Apr 25, 2018 by Our interactive online literature offers the same detailed content, plus informative videos, links and more. Step 2 - On a flat, level surface, check your tire pressure and air up if necessary. Loosen the bolt holding the arm in place, then slide the arm into the hole just above and to the left of the front right wheel, as you're facing the deck. I unplugged the harness by the engine and cleaned it, it looks good. I put a new pto clutch on and still same problem . There may be pulleys to run the cable along, or it may have hold-down bolts depending on your model and cable. Simply follow these simple steps: Always check engine oil before starting the mower. What keeps the top half of the clutch from spinning with the bottom pulley, Oct 31, 2016 by Lubricate all grease fittings. Follow the engine manufacturer's oil recommendation for cold weather operation. Once youve located the mounting points and running points for this cable, you will need to consult your manual to determine what the best procedure is to replace this cable. If youre not comfortable with operating on your unit, dont hesitate to take to a service center for inspection. A fuel stabilizer such as STA-BIL should be added to all of your bulk fuel purchases throughout the year, and it becomes even more critical during winter months when the unit may sit for many weeks at a time without being used. SHARON BROOKS, Bad switch, or wires are switched on pro switch. Practicing regular maintenance will extend the life of your Grasshopper and keep it in optimal working order. I'm thinking everything I've read online real problem is likely the switch, as it gets dirty and shorts out. Grab onto the height adjustment arm on the left side of the mower deck as you're facing the mower from the front. JavaScript is disabled. Replace inner air filter and pre-filter/pre-cleaner at prescribed service intervals. Check radiator coolant level, and add pre-mixed coolant (50% coolant/50% water) as necessary. I just want someone knowledgeable to confirm electric clutch needs replacing because they are about $300. Once I get the deck up and release the button it does not lock and deck does not stay up to clean it. 79 ACRES PER HOURNewCommercial & Zero Turn. NOTE: Do not over-service air filter. Blow off standing water with low-pressure air and allow the mower to dry completely before use. Wish I had taken pictures at the shop. Simply tell us how you prefer to view it. I have replaced the PTO switch but it still does nothing. The short little adapter pigtail harness from the machine to the PTO connector, and it was shorting out. Glow Plugs (Diesel Engines) Check that all glow plugs are in good condition. So, check the cable and replace it if it seems damaged or frayed. 2009 BadBoy lightning Z, 31hp Kawasaki/60. Do not clean pre-filter or pre-cleaner every day; a dirty filter is more efficient than a clean filter. 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